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How to calculate 1 ton steam boiler fuel consumption

posted:2018-10-23

What is the fuel consumption of a 1,000kg/hr steam boiler using diesel or biomass or coal as fuel.In order to calculate a 1 ton steam boiler fuel consumption,you need to know What’s the boiler fuel consumption,Factors of affecting steam boiler fuel consumption and Methods of calculate steam boiler fuel consumption first.Bi2Industrial Steam Boiler

What’s the boiler fuel consumption

Boiler fuel consumption is what a 1 ton boiler consumed amount of fuel per hour heated water or other medium to a specified temperature under rated power and thermal efficiency conditions .For instance,1 ton stander gas boiler fuel consumption is 1 ton gas boiler gas burning amount heated water to 194℃ steam under boiler efficiency 90%.Bi2Industrial Steam Boiler

1 ton steam boiler Bi2Industrial Steam Boiler

1 ton gas steam boilerBi2Industrial Steam Boiler

Factors of affecting steam boiler fuel consumption

Generally, there are five secret factors that may be killing your industrial boiler efficiency and affecting steam boiler fuel consumption.Bi2Industrial Steam Boiler

1.Excess Air Effect on Industrial Boiler Efficiency.Bi2Industrial Steam Boiler

2.Flue Gas TemperatureBi2Industrial Steam Boiler

3.Convection and Radiation LossesBi2Industrial Steam Boiler

4.Fuel Specification.Bi2Industrial Steam Boiler

5.Ambient Temperature.Bi2Industrial Steam Boiler

Methods of calculate steam boiler fuel consumption

Methods of calculate steam boiler fuel consumption are following ; first,get steam boiler thermal efficiency .then, The total boiler capacity multiplied by the parameter to obtain the total heat enthalpy value, and then the total heat enthalpy value of the gas multiplied by the thermal efficiency. The value obtained divided by the total heat enthalpy of the medium, which is the total amount of gas we need.Bi2Industrial Steam Boiler

we can get the formula of steam boiler fuel consumptionBi2Industrial Steam Boiler

boiler fuel consumption (hourly) = steam boiler power /fuel calorific value / steam boiler thermal efficiency.Bi2Industrial Steam Boiler

How to calculate 1 ton steam boiler fuel consumption

 steam boiler fuel consumptionBi2Industrial Steam Boiler

1 ton biomass fired boiler fuel consumptionBi2Industrial Steam Boiler

Take 1 ton stander biomass fired boiler fuel consumption for example,Boiler efficiency is assumed to be 90%(ZBG biomass boiler efficiency more than it) and coal calorific value is approx 7,000 kcal/ hr,so we can get 1 ton biomass fired boiler fuel consumption=646500/7000/0.9=103kgBi2Industrial Steam Boiler

In other words,1 ton biomass fired boiler fuel consumption is 103 kgBi2Industrial Steam Boiler


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